Tube and Section Benders

Features

• Hydraulic semi-automatic machines to produce multiple bends in a single plane
• For bending tubes of OD 3 up to 219 mm
• Open loop, programmable bend angle (DOB)
• Hydraulic direct-acting clamp and pressure die
• Independent pressure die assist (friction boost)
• Optional-extra mandrel length, extended clamp arm, counter-clockwise bending

Features

• Hydraulic semi-automatic machines to produce multiple bends in a single plane
• For bending tubes of OD 3 up to 219 mm
• Open loop, programmable bend angle (DOB)
• Hydraulic direct-acting clamp and pressure die
• Independent pressure die assist (friction boost)
• Optional-extra mandrel length, extended clamp arm, counter-clockwise bending

Features

• Hydraulic semi-automatic machines to produce multiple bends in a single plane
• For bending tubes of OD 3 up to 219 mm
• Open loop, programmable bend angle (DOB)
• Hydraulic direct-acting clamp and pressure die
• Independent pressure die assist (friction boost)
• Optional-extra mandrel length, extended clamp arm, counter-clockwise bending

Features

• Hydraulic-electric machines to produce multiple bends in different planes
• For bending tubes of OD 3 to 219 mm
• All axes fully programmable. No manual settings.
• Push, turn powered by AC servo motors with programmable position and speed control
• Hydraulic direct-acting clamp and pressure die
• Independent pressure die assist (friction boost)
• Adaptive spring back compensation
• Split bend facility for large bend radii

Features

• Hydraulic-electric machines to produce multiple bends in different planes
• For bending tubes of OD 3 to 219 mm
• All axes fully programmable. No manual settings.
• Push, turn powered by AC servo motors with programmable position and speed control
• Hydraulic direct-acting clamp and pressure die
• Independent pressure die assist (friction boost)
• Adaptive spring back compensation
• Split bend facility for large bend radii

Features

• Hydraulic-electric machines to produce multiple bends in different planes
• For bending tubes of OD 3 to 219 mm
• All axes fully programmable. No manual settings.
• Push, turn powered by AC servo motors with programmable position and speed control
• Hydraulic direct-acting clamp and pressure die
• Independent pressure die assist (friction boost)
• Adaptive spring back compensation
• Split bend facility for large bend radii

Features

• Hydraulic-electric machines to produce multiple bends in different planes
• For bending tubes of OD 3 to 219 mm
• All axes fully programmable. No manual settings.
• Push, turn powered by AC servo motors with programmable position and speed control
• Hydraulic direct-acting clamp and pressure die
• Independent pressure die assist (friction boost)
• Adaptive spring back compensation
• Split bend facility for large bend radii

Features

• Automatic machines for high-speed production of multi-bend, multi-plane parts
• For bending tubes of OD 16 up to 419 mm
• Servo electric-hydraulic technology for auxiliary actuator with power saving up to 40%
• AC servo electric push, turn and bend axes for smaller size models
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away (or direct acting in larger models) clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional-extra mandrel length, extended clamp arm

Features

• Automatic machines for high-speed production of multi-bend, multi-plane parts
• For bending tubes of OD 16 up to 419 mm
• Servo electric-hydraulic technology for auxiliary actuator with power saving up to 40%
• AC servo electric push, turn and bend axes for smaller size models
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away (or direct acting in larger models) clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional-extra mandrel length, extended clamp arm

Features

• Automatic machines for high-speed production of multi-bend, multi-plane parts
• For bending tubes of OD 16 up to 419 mm
• Servo electric-hydraulic technology for auxiliary actuator with power saving up to 40%
• AC servo electric push, turn and bend axes for smaller size models
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away (or direct acting in larger models) clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional-extra mandrel length, extended clamp arm

Features

• Automatic machines for high-speed production of multi-bend, multi-plane parts
• For bending tubes of OD 16 up to 419 mm
• Servo electric-hydraulic technology for auxiliary actuator with power saving up to 40%
• AC servo electric push, turn and bend axes for smaller size models
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away (or direct acting in larger models) clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional-extra mandrel length, extended clamp arm

Features

• Automatic, high-speed machines for bending complex, multi-radii parts efficiently
• For bending tubes of OD 10 up to 130 mm
• 3-radii bending capability in single set-up
• AC servo electric push, turn and bend axes and also lateral and vertical
• Servo electric-hydraulic technology for auxiliary actuator with power saving
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional- carriage boost feature
• All-electric benders available

Features

• Automatic, high-speed machines for bending complex, multi-radii parts efficiently
• For bending tubes of OD 10 up to 130 mm
• 3-radii bending capability in single set-up
• AC servo electric push, turn and bend axes and also lateral and vertical
• Servo electric-hydraulic technology for auxiliary actuator with power saving
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional- carriage boost feature
• All-electric benders available

Features

• Automatic, high-speed machines for bending complex, multi-radii parts efficiently
• For bending tubes of OD 10 up to 130 mm
• 3-radii bending capability in single set-up
• AC servo electric push, turn and bend axes and also lateral and vertical
• Servo electric-hydraulic technology for auxiliary actuator with power saving
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional- carriage boost feature
• All-electric benders available

Features

• Automatic, high-speed machines for bending complex, multi-radii parts efficiently
• For bending tubes of OD 10 up to 130 mm
• 3-radii bending capability in single set-up
• AC servo electric push, turn and bend axes and also lateral and vertical
• Servo electric-hydraulic technology for auxiliary actuator with power saving
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional- carriage boost feature
• All-electric benders available

Features

• Automatic, high-speed machines for bending complex, multi-radii parts efficiently
• For bending tubes of OD 10 up to 130 mm
• 3-radii bending capability in single set-up
• AC servo electric push, turn and bend axes and also lateral and vertical
• Servo electric-hydraulic technology for auxiliary actuator with power saving
• Programmable axes motions in closed loop position and speed
• Hydraulic drop-away clamp die and direct-acting pressure die
• Independent pressure die assist (friction boost)
• Split bend facility for large bend radii
• Multi-sequence bend capability for up to 5 parts with common bend radius and diameter
• Adaptive spring back compensation
• ‘SmartBend CNC’ powerful machine software with a simple, intuitive user interface
• Optional- carriage boost feature
• All-electric benders available

Features

• Bi-directional bending for complicated profiles
• All 9-axes driven by AC electric servo for better speed, accuracy and flexibility
• 3 stacks for bending different radii
• High productivity by optimised parallel axes motions with programmable closed loop position-speed control
• Clean and quiet operations
• Data entry as push-turn-bend (Y-B-C) values or X-Y-Z co-ordinates
• Comprehensive online diagnostics
• Electropneumatics make Smart Bend CNC system with our powerful and simple Linux based touch screen CNC software with intuitive user interface.
• Independent pressure die assist (friction boost)
• Automatic self-lubrication for LM guide
• Remote access using team viewer software
• Auto diagnosis feature for trouble shooting

Features

• Bi-directional bending for complicated profiles
• All 9-axes driven by AC electric servo for better speed, accuracy and flexibility
• 3 stacks for bending different radii
• High productivity by optimised parallel axes motions with programmable closed loop position-speed control
• Clean and quiet operations
• Data entry as push-turn-bend (Y-B-C) values or X-Y-Z co-ordinates
• Comprehensive online diagnostics
• Electropneumatics make Smart Bend CNC system with our powerful and simple Linux based touch screen CNC software with intuitive user interface.
• Independent pressure die assist (friction boost)
• Automatic self-lubrication for LM guide
• Remote access using team viewer software
• Auto diagnosis feature for trouble shooting

Features

• 3-radii bending and parts with less distance between bends possible with 3-stack tooling in a single set up
• Push, turn, bend, lateral and vertical axes powered by AC servo motors
• Servo pump driven auxiliary functions, i.e., clamp, pressure die assist, chuck and mandrel for energy efficiency, less heat generation and reduced noise
• Programmable closed loop position-speed control with optimised parallel axes motion
• Independent pressure die assist (friction boost)
• Carriage boost facility for bending tight bends less than 1.5D up to 1D with good control on thinning
• Automatic self-lubrication for LM guides
• Remote access using team viewer software
• Auto diagnosis feature for trouble shooting

Features

• 3-radii bending and parts with less distance between bends possible with 3-stack tooling in a single set up
• Push, turn, bend, lateral and vertical axes powered by AC servo motors
• Servo pump driven auxiliary functions, i.e., clamp, pressure die assist, chuck and mandrel for energy efficiency, less heat generation and reduced noise
• Programmable closed loop position-speed control with optimised parallel axes motion
• Independent pressure die assist (friction boost)
• Carriage boost facility for bending tight bends less than 1.5D up to 1D with good control on thinning
• Automatic self-lubrication for LM guides
• Remote access using team viewer software
• Auto diagnosis feature for trouble shooting

Features

• Automatic machines that meet the stringent ovality/thinning requirements of bending thick-walled, tight-radius tubes required in boiler, chemical and process industries
• For bending tubes of OD 63.5 up to 114 mm in normal and boost mode
• Minimum radius 1D on tubes with D/t < 9
• 8-10% ovality and 12-13% thinning on 1D bends
• Capability of serpentine bending with suitable tooling
• Synchronisation and programmability of bend-boost speed and position through servo controls
• Mandrel-less and tie rod-less boost bending
• Optional-extra mandrel length, split tool arrangement for CLR > 57 mm

Features

• Automatic machines that meet the stringent ovality/thinning requirements of bending thick-walled, tight-radius tubes required in boiler, chemical and process industries
• For bending tubes of OD 63.5 up to 114 mm in normal and boost mode
• Minimum radius 1D on tubes with D/t < 9
• 8-10% ovality and 12-13% thinning on 1D bends
• Capability of serpentine bending with suitable tooling
• Synchronisation and programmability of bend-boost speed and position through servo controls
• Mandrel-less and tie rod-less boost bending
• Optional-extra mandrel length, split tool arrangement for CLR > 57 mm

Features

• Machines for bending non-round tube sections like square, rectangular, oval, etc.
• Suitable for chassis long members of jeeps, trucks and commercial vehicles, and sections used in luggage frames, furniture frames, automobile accessories, etc.
• 2-3 radii bending capability with 2-3 stack tooling in single set-up
• Push, turn, bend, lateral and vertical powered by AC servo motors
• Servo-pump driven energy-efficient, low noise, low maintenance hydraulic system
• Programmable axes motion in closed loop position and speed

Features

• Designed and made to specific customer requirements
• Can be equipped with different levels of automation and accessories

CNC 8-axes hydraulic stretch bender

• Produces complex, multi-plane bend shapes in rolled sections used in automobile windows, door frames, etc.
• Eight servo hydraulic axes with synchronised speed with respect to each other
• Fully programmable
• Variations available

Features

• Designed and made to specific customer requirements
• Can be equipped with different levels of automation and accessories

U-bender

• Special purpose 2-axes bender for U-bending of smaller diameter, long copper tubes of HVAC industries
• With automatic feeding from coil, straightening, cutting as per programmed length
• Suitable for tight bends (up to 1D)

Features

• Designed and made to specific customer requirements
• Can be equipped with different levels of automation and accessories

Portabend

• A universal mobile multi-purpose tube working station
• Comprises of a swaing, ID/OD deburring, bending and ferrule pre-setting unit
• Most suitable for hydraulic piping work in factories, and also for on-board and off-shore tasks

Features

• Designed and made to specific customer requirements
• Can be equipped with different levels of automation and accessories

Robotic benders

• Specially designed bending head mounted on a 6-axes robot, integrated with a tube magazine
• For interference-free, mandrel-less, consistent and high-speed bending of small diameter tubes in large volumes

Features

• Designed and made to specific customer requirements
• Can be equipped with different levels of automation and accessories

Robotic Bending Cells

• Comprises of multiple benders, an tube unloader and a 6-axes robot
• For loading and unloading tubes in benders with minimum downtime
• Cuts down manpower requirement and ensures repeatable productivity

Features

• Designed and made to specific customer requirements
• Can be equipped with different levels of automation and accessories

3-axes and 5-axes CNC tube bending cells with automated loading and unloading

• Designed, manufactured and delivered in multiple nos. for bending a variety of tube sizes for the healthcare industry
• High productivity and consistent repeatability
• Equipped with auto loading and unloading system, and tube hole detection system
• Optimum cycle time through simultaneous operation sequencing
• Just the push of a button is needed to produce consistent, repeatable parts without human interaction.
• 24 tools and inspection gauges supplied along with each machine for producing different parts